Home > Products & Equipment > Exhaust System Equipment
Production Site 1
Tubular Mill
| Production Volume | 360 ton per month (July, 2010) |
|---|---|
| Product Type | 7 types of diameter (Φ38.1 - Φ60.5) 5 types of thickness from 0.8mm to 2.0mm 23 types in total |
| 5types of diameter (Φ38.1, Φ42.7, Φ45.0, Φ48.6, Φ54.0) 3 types of thickness from 1.2mm to 2.0mm 7 types in total |
|
| Number of operators | 3 per shift |
Production Site 2
Pipe Cut
| Production Volume | 436,000 per month (July, 2010) |
|---|---|
| Product Type | 310 types |
| Number of operators | 3 per shift (Total 6) |
Production Site 3
Blanking Press Line
| Production Volume | 25 SPM |
|---|---|
| Die Change | 300 seconds |
| Number of operators | 1 |
Production Site 4
Press Line
| Production Volume | 10 SPM |
|---|---|
| Die Change | 133 seconds |
| Number of operators | 2 operators * 1shift: 2 operators in total |
Production Site 5
Bender Line
| Capacity | Bending: 21,000 per day, Swaging & Bulging 14,800 per day |
|---|---|
| Product Type | 212 types |
| Number of operators | 26 |
Production Site 6
Assembly Line
| Product Type | Exhaust manifold | 27 models 117 types |
85,000 per month |
|---|---|---|---|
| Pre-silencer assembly | 3 models 19 types |
5,000 per month | |
| Main silencer assembly | 27 models 117 types |
11,000 per month | |
| Total | 3 models 19 types |
101,000 per month (July, 2010) |
|
| Number of operators | 76 | ||
High-mix low-volume production System <Producing short size mufflers>
High-mix low-volume production System <Producing short size mufflers>
| Advantages | Possible to produce various types of products in 1 line. |
|---|---|
| No need to use jigs. | |
| Sensing function (Automatically correct the aiming location of torch). | |
| Production Flow | (1) Tack welding → (2) Robot welding → (3) Hanger assembly → (4) Leakage → (5) Silver painting |
High-mix low-volume production System <Producing long size mufflers>
High-mix low-volume production System <Producing long size mufflers>
| Advantages | Possible to produce various types of products in 1 line. |
|---|---|
| No need to use jigs. | |
| Sensing function (Automatically correct the aiming location of torch). | |
| Production Flow | (1) Pipe & flange welding → (2) Tack welding → (3) Robot welding → (4) Tack welding → (5) hanger & stiffener welding → (6) Leak → (7) Silver painting → (8) Nut fastening |
High-mix low-volume production System <Producing manifold>
High-mix low-volume production System <Producing manifold>
| Advantages | Possible to produce various types of products in 1 line. |
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